Robotic laser welding is a highly advanced manufacturing process that combines the precision of robotics with the power of laser technology to produce seamless, high-quality welds. This cutting-edge technology has revolutionized the welding industry, offering numerous benefits over traditional welding methods.
Robotic laser welding combines the precision of robotics with the power of laser technology to produce high-quality welds with accuracy down to the micrometer level. This advanced welding method offers numerous benefits over traditional welding methods, including speed, flexibility, and consistent quality. Robotic laser welding can be used on a variety of materials, including metals, plastics, and composites, making it a versatile solution for a wide range of applications, such as aerospace, medical devices, and consumer electronics. The technology results in strong, durable welds that are free of defects and ideal for use in high-stress environments.
Robotic laser welding is the future of welding technology, offering manufacturers a fast, precise, and cost-effective solution for their welding needs.
Laser welding is an unknown or unexplored option for many manufacturers with automated welding applications, but it is just as easy to implement as other robotic welding systems. The fast travel speeds and low heat input of laser welding makes it especially well-suited for sheet metal welding applications that require precision and attention to aesthetics.
For operations now using MIG, TIG or resistance spot welding, a switch to laser welding can significantly improve productivity — saving time and money while still producing high-quality welds. Implementing our PhotonWeld-R units in your exisiting Robot welding linne is a piece of cake.
Robotic laser welding offers unmatched precision, with the ability to make precise and consistent welds down to the micron level. This level of accuracy is essential for applications in high tech applications, where even small variations can impact the performance and safety of the final product.
Robotic laser welding is incredibly fast, with the ability to make high precision welds at a speed much faster than traditional welding methods. This speed advantage results in significant time and cost savings for manufacturers, especially when producing high volumes of similar parts.
Robotic laser welding produces high-quality welds that are consistent and free of defects, reducing the need for post-weld inspections and rework. The resulting welds are also extremely strong and durable, making them suitable for use in high-stress applications.
Faster and more precise welding—this is made possible thanks to our R6 series with various auxiliary systems. In combination with robot control, they all support the welder in their work, helping to make the production process as efficient as possible.
This not only saves time and minimizes errors, it also means that welds can be reproduced in the desired quality at any time—without the need for manual fine-tuning. What’s more, they can withstand the greatest loads and meet the highest demands thanks to their outstanding design.
Integrated laser processing equipment, robot system, motion control system, full protective cover, automatic loading and unloading, all in one. We meet all automatic and robotic production needs in the most efficient, safest, fastest and affordable cost. Photonweld fiber laser welding systems are designed for processes up to 6kW source power! Operations are supported by automatic control and visual operating system for easier quality control and production management. Only world class, fully certified components.
At the heart of the Laser welding system is a compact Laser welding head with an integrated programmable dual axis laser optics. A robot holder connects the Laser head to a standard industrial robot. This gives the PhotonWeld R Laser welding head the flexibility it requires to access difficult-to-reach areas of the workpiece. The welding wire can be placed in any position with respect to the laser beam, enabling the joining process to be adapted precisely to the wide variety of weld-seam preparations, outputs, wire types, wire grades and joining tasks.
Highly integrated 2D scanning galvanometer, controller, optical lens components, etc., the system is stable and reliable, compact in structure, precise in optical path, good in sealing, exquisite in appearance, light in weight and convenient in installation.
1. Support linear, rectangle, circle, ellipse, figure 8 and other swing modes, and the length and width of each mode are adjustable;
2. Support rotation, each mode can modify the rotation angle online according to the welding path needs;
3. The 8-character mode supports independent setting of the power on both sides, which supports the user's research and implementation of complex processes;
4. It supports the storage and import of 64 sets of programming parameters, which can be freely combined and used, giving users the flexibility to program different welding paths.
Support for customer remote interface integration:
The laser welding headd can (optional) provide rich interfaces and DEMO development codes, support MODBUS protocol, and support customers to quickly integrate all controls into their own master control software.
1. With multi-level security protection: support laser alarm shutdown, support online recording of temperature curves in 3 key temperature areas and abnormal alarm shutdown.
2. High welding efficiency: high-speed high-performance scanning galvanometer, high swing frequency, faster welding speed and higher efficiency.
Lasermach new product PhotonWeld-R6 high-power wobble welding system is released! It highly integrates high-power two-dimensional scanning galvanometer, control system, human-machine interface, observation camera, QBH, collimator lens, focusing lens and other optical components. It does not need an external controller. It can directly control the galvanometer and laser, and supports external IO triggers to start and supports secondary development of customer remote interface. It can be widely used in high-end processing fields such as laser welding and laser quenching of wide welds. The system is stable and reliable, compact in structure, precise in optical path, good in sealing, exquisite appearance, light in weight and easy to install.
the new PhotonWeld R-6 high-power swing welding system supports linear, rectangular, circular, elliptical, figure 8 and other swing modes, each of which is adjustable in length and width; supports rotation, and each mode can modify the rotation angle online according to the welding path; The mode supports the independent setting of the power on both sides to support the user's research and implementation of complex processes; it supports the storage and import of 64 sets of programming parameters, which can be combined freely, giving users the flexibility to program different welding paths.
The PhotonWeld R-6 can provide a wealth of interfaces and DEMO development codes, support MODBUS protocol, and support customers to quickly integrate all controls into their own main control software. It also supports laser alarm shutdown, online recording of temperature curves in 3 key temperature zones, and abnormal alarm shutdown. It uses high-speed high-performance scanning galvanometer, high swing frequency, faster welding speed and higher efficiency. It will be your better working partner for high-end welding!
Our new wire feeding bracket adopts a brand new structural design, with very high tensile strength, good working stability, and more convenient debugging. Both heigth position and infeed inclination are very easy to change and adapt.