Product designers and process engineers considering laser welding as an alternative to more conventional types of welding, such as MIG-MAG or/and TIG arc welding, will find each has its plusses and minuses. But for most applications laser welding is a cleaner, more precise, and more controlled method of welding and is especially much faster and better controllable.
Portable Multifunction Laser Welding Machines
The Swiss army knifes for the metal Worker!
TEN in ONE Multitool
1 - Laser Welding without material infeed
2 - Laser Welding with material infeed
3 - Laser Welding of dissimilar metals
4 - Laser Spot Welding
5 - Laser Fish Scale Welding
6 - Laser Stitch Welding
7 - Laser Cutting
8 - Laser Cleaning
9 - Laser Deburring
10 - Laser Edge Rounding
PhotonWELDTM handheld laser welding is easy to learn, simple and fast to set up and provides consistent high-quality results across a wide range of materials and thicknesses
Experienced MIG and TIG users benefit from the more rapid and flexible processing capabilities of PhotonWELD:
- Up to 7X~10x faster than TIG
- Up to 4X faster than QCW Laser welders with only pulse welding for higher power
- Easy to learn and operate with highest process consistency
- High quality welding of thick, thin and reflective metals without distortion, deformation, undercut or burn-through
- Welding of dissimilar metal parts of different thicknesses
- 80% Less energy consumption
- Dramatically low heat input and minimized heat affected zone
- Minimal part setup and post-processing grinding or polishing
- Increased productivity with no need for machining or straightening deformed parts
Today more than ever, outstanding design means providing answers to the challenges of our time, promoting thinking in circular models and realising visions of a better world based on the design of actions.
How can the sustainable transformation of our industry and society succeed?
By simply make it better than the others!
Available in 4 models:
Welds 3 mm Stainless Steel - 3mm Aluminium
Welds 4 mm Stainless Steel - 3 mm Aluminium
Welds 6mm Stainless Steel - 5 mm Aluminium
Welds 8 mm Stainless Steel - 6 mm Aluminium
PLUS Cleaning, Cuttting, Deburring, pointwelding, rounding, ...
Runs full power from -10°C till +55°C on 100% Duty
A new star is born!
Rain resisitant (class IPX3)
Laser Welding Machine
Available in 3 models:
Welds 4,0 mm Stainless Steel - 3,5 mm Aluminium
Welds 5,5mm Stainless Steel - 5,0 mm Aluminium
Welds 8,5 mm Stainless Steel - 6,0 mm Aluminium
PLUS Cleaning, Cuttting, Deburring, pointwelding, rounding, ...
Runs full power from -20°C till +60°C on 100% Duty
Photonweld-A series are the only laserwelding machines that are:
=>able to work 100% of the time on 100% duty (full power)
=>work from -10(-20 opt)°C till +55(+60 opt)°C
=>equipped with an invertor driven compressor pump
=>equipped with a super economical abd ecological heat pump
=>IPX3 rain-proof for PRO Model
Consumes 22% to 65 % less energy than other LaserWelding Machines
No need heating up time in the winter
Runs from a standard 240v mono plug
R = ROBOT/COBOT Ready
Robot/cobot Ready laser welding packages
THE MOST ECONOMICAL WAY OF WELDING
W = WATER Cooled
DUE TO ECOLOGICAL AND ECONOMICAL IRRESPONSABILITY IF COMPARED TO OUR AIR COOLED SERIES, WE HAVE STOPPED THE FULL PRODUCTION OF WATERCOOLED LASER WELDING MACHINES
Due to the much higher energy consumption, lack of flexibility, the long heating-up time in the winter at start-up, the huge space requirements and the major big weight from the water cooled laser welding machines, we decided to stop the production of the water cooled laser welding machines. Our Air cooled laser welding machines with build in invertor driven heath pump outperform all the water cooled versions, which made it ecological and economical irresponsable to offer or sell still this old inefficient, space and energy eating devices. Although the purchase price of water-cooled laser welding machines is interesting, this investment is a very bad choice for our environment and your wallet.
Thank you for your understanding.
Lasers can weld many different types of materials together. Stainless steel, titanium,nickel, aluminum, molybdenum, and Inconel are just a few of the metals that are
well-suited to laser welding. What is important to note, however, is that not all metal combinations are weldable.
Aluminum, for example, can be laser welded. However,only dissimilar grades of aluminum can be welded together due to a high probability of cracking.
This is one area where laser welding differs from conventional welding. In conventional welding, the metals don’t bond directly with one another, but rather with the ﬁller material being used. This can be a major factor in determining whether or not a particular application lends itself to laser welding.
|Aluminum 1050, 3003 and 6061 to 4047||are OK. Continuous wave welding increases weldability of alloys such as 5052 and 5082.|
|Aluminum alloys should be tested thoroughly for crack sensitivity|
|Aluminum 1100||Welds well, but needs to be welded with dissimilar aluminum|
|Aluminum 2219||Welds well, but needs to be welded with dissimilar aluminum|
|Aluminum 2024/5052/6061||Requires filler material|
|Beryllium Copper||Low reflectivity so welds well - Potential safety hazard exists from the beryllium oxide fumes|
|Copper||High reflectivity creates uneven welds|
|Good to medium welds. High energy levels required to overcome surface reflectivity unless 532 nm wavelength welding laser used.|
|Cu-Zn Brasses||Out-gassing of Zn prevents good welds|
|Hastelloy-X||Welds well, with specific pulse rates|
|Molybdenum||Brittle weld but weld may be acceptable for low strength weld requirements|
|Nickel||Good weld, but must be cleaned|
|Nickel alloys||Good welds, especially with alloys such as Hastelloy-X, Inconel 600 and 718|
|Inconel 625 - Welds well, but some tendency for porosity in deep welds|
|Nitinol||Good welds. Care needed to avoid brittleness|
|Monel||Good weld, good penetration|
|Phosphor bronze||Good welds|
|Steel, Carbon||Good welds with carbon content under 0.25%|
|Carbon content should be less than 0.12% for pulsed welding, up to 0.2% for continuous wave welding|
|Steel, Galvanized||Porous, brittle weld|
|Steel Stainless||304 and 304L produce excellent welds|
|316 and 316L are OK provided Cr/Ni ratio is greater than 1.7|
|300 Stainless - Welds well|
|303 is not recommended due to cracking tendencies. Can be matched with friendlier materials such as 304. A CW laser can be used to increase weldability.|
|3030 and 303SE which cracks - no good welds|
|400 series require testing for crack sensitivity.|
|Steel, 17-4 PH Stainless||Welds well with post weld|
|Tantalum||Welds well but oxidation likely|
|Titanium||Welds well but oxidation likely|
|Tungsten||Weld can be brittle|
|Material 1||Material 2||Comments|
|Aluminium||Cold rolled steel||Can be bonded - brittle intermetallics are created at the interface. Fitness for purpose testing essential.|
|Aluminium||Copper||Can be bonded - brittle intermetallics are created at the interface. Fitness for purpose testing essential.|
|Stainless steel||Nitinol||Can be bonded - brittle intermetallics are created at the interface. Fitness for purpose testing essential.|
|Stainless steel||Inconel||OK with certain alloys (304 with 600/700), need to watch for cracking. When welding, offset into the steel to promote high Cr/N ratio in weld metal|
|Titanium||Aluminium||OK with certain aluminium alloys (1xxx & Ti-6Al-4V)|
PhotonWELD uses the new EcolEner High Efficiency Laser Source family, a new generation of kW class low-mode Ytterbium fiber lasers with record wall-plug efficiency of almost 50%. PhotonWELD Series offers an unparalleled level of reliability, have higher wall-plug efficiency, are brighter and more reliable than kW class diode lasers built by combining multiple emitters into a single output. The ECOLENER Series is perfectly suited for applications that cannot tolerate any downtime or service intervention. The EcolEner can be used in all high power application areas, including cutting, welding, brazing, cladding and surface treatment.
Sustainability is emerging as an important approach that manufacturing companies employ to improve their economic profitability and competitive advantage by enhancing environmental performance. Consistent with the contemporary aspects of ecological responsibility, specific forms of ECOLogical ENERgy (ECOLENER ®) saving mediate the relationship between an environmental sustainability orientation and environmental performance.
Every PhotonWeld laser Welding Machine is equipped witht the unique and patented EcolEner energy saving technology. Minimal 22% energy saving compared to any other laser source and up to 85% energy saving compared to any other Welding Machine