The Precision Power Laser Process
Free yourself from the arc welding Process
Free yourself from the arc welding process with our Precision Power Laser Welding Retrofit packs. This arc-free, laser welding process is designed to deliver you more precise and faster your welded parts.
Whether laser welding or laser cladding, this process can immediatly be implemented into exisitng robot welding systems to help improve production rates and increase quality.
Upgrade the Welding Process, Don't replace your Robot
Laser Modernization: Advancing quality, speed, and cost reduction of existing MIG/MAG and TIG robotic Welding Systems, Without Robot Replacement.
Connect our laser welding packs to the all the Different cobot/robot brands
Robots and Collaborative robots are becoming increasingly important and the demand for automation is growing. It is therefore not surprising that the number of types of robots and cobots has increased significantly in recent years.
Limitations of MIG/MAG and TIG Welding
As industrial automation grows, robots are increasingly used in both simple handling and advanced manufacturing processes. Welding remains one of the most common robotic applications, typically performed using MIG/MAG, TIG, or hybrid technologies. Although established and widely adopted, these methods impose inherent limitations in welding speed, heat input, fixture requirements, and overall process stability.
MIG/MAG welding can reach speeds of up to 3 m/min on thin metals, yet it generates a wide heat-affected zone (HAZ), increasing the likelihood of thermal distortion. This requires rigid and costly fixtures to maintain part geometry. In addition, MIG/MAG produces significant metal spatter, which contaminates torches, sensors, and cables, and often demands manual post-processing such as grinding.
TIG welding, while valued for its precision and aesthetic seam quality, operates at much slower speeds - up to 0.7 m/min - and still produces a considerable HAZ. TIG applications also depend heavily on expensive tooling to control distortion.
Laser Welding Upgrading Kits from PhotonWeld for TIG/MIG/MAG Welding Robots
Many exisiting industrial laser workstations and robotized TIG/MIG/MAG welding cells retain a solid mechanical foundation, yet their control electronics, safety modules, or welding sources no longer align with current manufacturing requirements. This leads to reduced process stability, limited functionality, quality issues, too low production speed and increasing operational costs.
PhotonWeld provides perfect retrofit solutions that modernize existing MIG/TIG/MAG welding cells without the need for full system replacement. The upgrade involves integrating new-generation laser sources, ultra modern and efficient laser welding heads, advanced control and safety electronics, optional real-time monitoring capabilities, optional real time seam tracking and enhanced automation interfaces.
Our modernizations deliver:
⚙ drastic increased production speed
⚙ Much better energy efficiency and drastic lower energy cost
⚙ improved process accuracy and repeatability;
⚙ higher operational reliability;
⚙ extended equipment lifetime;
⚙ compliance with modern industrial standards;
⚙ avoidance of costly complete system renewal.
⚙ Huge cost reduction
Ready to run Robot/cobot laser Welding Plug-in units
Robotic welding is one of the most common robotic applications in the industrial sector, being driven mainly by the automotive sector for the last several decades. Robotic welding is most productive when completing high-volume, repetitive welding tasks. With the new flexible robots and cobots small batch production and even single part production is in reach of any robot with Wobble-R Fiber laser welding units from Lasermach.
With robotic welding integration, you can:
- Decrease Employee Risk to Burns & Hazardous Fumes
- Increase Quality & Consistency of Welds
- Decrease Time Required to Finish The Job
- Decrease Space Needed to Perform Tasks
- Decrease Labor Costs
with integration of our predefined Wobble-R units, you can:
- Decrease even more Employee Risk to Burns & Hazardous Fumes
- Increase Quality & Consistency of Welds
- Increase drastically the welding speed
- Decrease Time Required to Finish The Job
- Decrease on a huge scale the post processing of your welded parts
- Decrease drastically Labor Costs
- Decrease Heat-affected zone (HAZ)
CONNECT WITH MOST COBOTS
BOOST YOUR LASER WELDING PERFORMANCE WITH COBOTICS
With the Direct Connect module, PhotonWeld's cobot-ready welding machine can easily be connected to many different cobot brands. Connecting the existing manual welding machine with a cobot saves time and money and offers a kick-start to automated welding.
Laser Welding as the Perfect Option and solution
PhotonWeld Laser Welding Upgrade: Laser Welding Using Your Existing Robot
Robotic laser welding combines the high speed of MIG/MAG with the precision and cleanliness of TIG. Despite its advantages, adoption is often constrained by the requirement to purchase an entirely new robotic system, significantly increasing investment costs. To address this challenge, we developed different retrofit solutions that transforms existing MIG/MAG or TIG robotic cells into lperfect adapted aser welding cells by replacing the original torch with a dedicated laser welding torch. This approach preserves the robot—typically the most expensive component—while substantially enhancing welding performance. Laser welding can reach speeds of up to 15 m/min on thin metal alloys. Due to its high travel speed, the heat-affected zone is dramatically reduced, nearly eliminating distortion and minimizing fixture requirements. In many cases, standard clamps are sufficient. The process ensures stable parameters, minimal spatter, and a clean seam profile that often requires no additional finishing.
Our PhotonWeld C-Series connects to all Robots, cobots and automated systems with 6 I/O's only
ABB Robotics
Aubo Cobotics
Doosan Robotics
Fanuc Robotics
Franka Emika robotics
Jaka Robotics
Kuka Robotics
Mitsubischi Electronics robotics
Omron Robotics
Stäubli Robotics
Siasun Robots
Techman Robot
Universal Robots
Yaskawa robotics
Kawasaki Robotics
OTC Daihen
Cloos Robotics
Hyundai Robotics
Affordable Automation
All the benefits of advanced robotic automation without the extra costs and hassle. Cobots are portable. Easy to set up and program. No shielded work cells needed. Practical Job Shop Automation!
Expand Your People Power
Our cobots let you expand your people power so one operator can run three or four machines at once instead of two. Let the cobots do the monotonous work to let your machinists utilize their skills and knowledge to optimize your manufacturing operations.
Speed
Robotic laser welding is incredibly fast, with the ability to make high precision welds at a speed much faster than traditional welding methods. This speed advantage results in significant time and cost savings for manufacturers, especially when producing high volumes of similar parts.
Maximize Your Profits
Reduce production downtime and increase quality with precision and high repeatability every time with cobots. Cobots can work 24 hours a day and seven days a week.
Precision
Robotic laser welding offers unmatched precision, with the ability to make precise and consistent welds down to the micron level. This level of accuracy is essential for applications in high tech applications, where even small variations can impact the performance and safety of the final product.
Quality
Robotic laser welding produces high-quality welds that are consistent and free of defects, reducing the need for post-weld inspections and rework. The resulting welds are also extremely strong and durable, making them suitable for use in high-stress applications.